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Master Abrasives now a 3M approved specialist belt converter

March 30th, 2021 11:01 am | by Admin

As a long-standing key partner of 3M™ Abrasives Division, Master Abrasives has been appointed as an approved specialist converter for 3M market-leading materials into belts. High-quality 3M abrasive materials will be converted by Master Abrasives’ experienced production team at their 3M approved Daventry conversion facility. Custom belt sizes will be manufactured in just 5 days, supported by their professional customer service.

In order to be approved as a specialist converter of 3M products, Master Abrasives’ conversion facility was thoroughly assessed by 3M. Manufacturing processes were carefully reviewed, with a particular focus on the quality of the belt joints, to ensure that they could meet the exceptional high quality and standards required by 3M. The team has successfully passed this 3M qualification process and have received written approval from 3M. The sales and marketing teams are also receiving additional training to fully support 3M belt customers in line with the company’s goal to provide “solutions for industry.“

Andy Wright, Master Abrasives’ business development and national sales manager, comments, “We are proud to have met the exacting requirements needed to be a 3M converter and the recognition this gives to the high manufacturing standards at our Daventry conversion facility. Our team is prepared and are eager to support customers in identifying the optimum finishing solutions from the range of 3M’s top-performance materials. We now have the capability to offer market-leading 3M material with quick lead times all supported by the high levels of customers service that you expect from Master Abrasives.“

Belt processes are suitable for automating as is already the case in many types of engineered castings applications. It’s when automation meets high performance abrasives that the best value is realised from such an investment. Through Master, customers can access robotics and automation expertise from 3M.

Master Abrasives offers the full range of 3M coated abrasive and non-woven materials, from Cubitron™ II 984F material, to Scotch-brite™ surface conditioning belts and through to Trizact™ materials such as 237AA. Trials and product selection are supported by Master Abrasives’ office-based customer service team as well as the technical sales team that can provide more hands-on application advice by visiting the customer’s site where current government guidelines allow.

Master Abrasives has been long-serving UK distributors for 3M products and this development strengthens the partnership further. Contact Master Abrasives’ team for advice on application requirements and trials of 3M belts and products.

Master Abrasives is an independently owned company providing solutions for industry with a complete range of abrasives, power tools, tool services and machinery and equipment. The Daventry-based company has built an enviable reputation for quality and service that is as strong today as it was 50 years ago. The well-known trademark of ‘Master’ represents the high-quality product range and services offered by the company worldwide.

Since being founded as an abrasive company in 1902, 3M has become one of the world’s most trusted brands with 88,000 employees worldwide and operations in 70 countries. 3M offers a full line of abrasives to assist with metalworking applications from construction to maintenance. It keeps manufacturers on the cutting edge of competitiveness with innovative solutions that add efficiency, productivity and high performance to industrial abrasive operations.

Master Abrasives
Tel: 01327 703813
Email: sales@master-abrasives.co.uk                                   
www.master-abrasives.co.uk                                        

 

Master Abrasives appointed key supplier for 3M precision products

February 25th, 2021 9:52 am | by Admin

A long-standing partner of 3M, Master Abrasives has been appointed as a key UK supplier for 3M precision abrasives.

3M, the science-based technology company, has appointed Master Abrasives as main Authorised Distributor. This will make Master Abrasives the prime supplier for hi-tech products with the latest technology from both the 3M and Master® brands.

3M conventional and super abrasives products will be offered, from grinding wheels with revolutionary precision shaped grain (PSG) to diamond finishing films. These PSG wheels are known in industry for their unique ceramic aluminium oxide grain proven to increase efficiency and productivity where precision matters most, like in the gear, powertrain and turbine industries.

Ian Meredith, applications engineering manager at Master Abrasives, comments: “We’re known for providing solutions to customer applications. For example, to provide grinding wheels that cut cooler, faster and longer, we have developed precision products such as our Master SAWPRO™ grinding wheels for circular saw manufacture and re-sharpening. 3M is also known for developing innovative products that improve productivity, like its durable PSG bonded products. So, our reinforced partnership with 3M is an excellent result for both companies and will help our offering go from strength to strength.”

As a key 3M bonded supplier, Master Abrasives is set up to offer high levels of customer service to support the range. Looking after day-to-day queries will be Customer Service team leader, Kelly Warrington, who has a lot of experience in precision bonded products. On the technical side, Ian Meredith will provide more in-depth product support, while the sales team will help customers in identifying optimum solutions from 3M’s bonded abrasives.

The sales and marketing teams at Master Abrasives are also receiving additional training to fully support 3M bonded customers in line with the company’s goal to provide “solutions for industry.“

Contact Master Abrasives’ team for advice on application requirements and trials of 3M products or for product literature.

Master Abrasives
Tel: 01327 703813
Email: sales@master-abrasives.co.uk                                   
www.master-abrasives.co.uk                                        

 

Master Abrasives installs Micromatic CNC grinding machine

November 17th, 2020 1:31 pm | by Admin

Andreas Hohmann, managing director at Total Carbide, with Ian Meredith, applications engineering manager at Master Abrasives

 

Master Abrasives has installed the Micromatic PLUTO 18 machine at Total Carbide, a leading manufacturer of sintered Tungsten Carbide wear parts based at Westcott Venture Park near Aylesbury, providing an advanced materials and engineering base for Westcott Space Cluster.

Total Carbide was looking for a cost-effective new machine for its tungsten carbide measuring probes. The component has a chamfer on the front corner which was ground by interpolation on their previous machine. The required stock removal was 0.5 mm on diameter and surface finish was 0.4 um Ra with an outer diameter and length tolerance of +/- 0.25 mm. The new machine was to accommodate a volume of 2,000-3,000 pieces per month with  FANUC CNC to grind OD, face, chamfer and corner radius features, allowing a smooth transition for operators and for work to continue in their toolroom.

PLUTO-18 has been specially designed by Micromatic Grinding Technologies to focus on compactness, high-performance and provide an economical grinding solution. It is best suited to produce highly accurate small components and can perform both plunge and traverse grinding operations. The effective guarding design makes it ‘total productive maintenance’ friendly and its standard configuration makes it adaptable for factory automation too.

A few features of PLUTO-18 include its suitability for batch production of shaft type components with a maximum wheel outer diameter of 400 mm (width 50 mm). A rigid anti-friction wheel head is utilised for better geometrical accuracies and an integrated table provides higher rigidity. PLUTO 18 measures only 1.66 m (W) X 2.2 m (D), which can help to save nearly 30 percent space compared to the footprint of a similar hydraulic grinder. Its customised user-friendly graphics screen helps ease in machine setting and operation.

Kelly Warrington, Customer Services team leader, provides vital assistance from the office for applications engineering support. Kelly worked closely with Master Abrasives application engineering manager Ian Meredith to provide Total Carbide with quotes and information on the Master range. This also included organising shipment to its facility and making contact with engineers to confirm delivery dates for the new machine.

Videos demonstrating capabilities of different machines by Micromatic Grinding Technologies are available on its YouTube channel. Master Abrasives can also show machines in action at its grinding and finishing showroom based in the Midlands, as well as superfinishing devices, metrology equipment and abrasives.

Master Abrasives is an independently owned company providing solutions for industry with a complete range of abrasives, power tools, tool services and machinery and equipment. The Daventry-based company has built an enviable reputation for quality and service that is as strong today as it was 50 years ago. The well-known trademark of ‘Master’ represents the high-quality product range and services offered by the company worldwide.

Micromatic Grinding Technologies, part of the internationally active Ace Micromatic group, manufactures a wide range of grinders in CNC, PLC and Hydraulic versions from its three plants in Ghaziabad near New Delhi. This includes cylindrical, centreless and special purpose build machines.

Versarien plc is an advanced engineering materials group. Leveraging proprietary technology, the Group creates innovative engineering solutions for its clients in a diverse range of industries. Versarien has eight subsidiaries operating under two divisions.

Total Carbide Ltd is part of Versariens hard wear and metallic products division and a leading European manufacturer of sintered tungsten carbide primarily for wear resistant applications and arduous environment.

Master Abrasives
Tel: 01327 703813
Email: sales@master-abrasives.co.uk                        
www.master-abrasives.co.uk